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  3. Electrification and Plant Appreciation
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  5. Maintenance Planning
  6. Track Design
  7. Vehicle Systems Design
  8. Manufacturing
  9. Track Renewals
  10. Electrification Testing and Commisioning
  11. Electrification Design and Construction
  12. Overhead Line and Track Renewals
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Deficiency and Cant

Where curves are present, it is not unusual to find that cant has been designed into them. That is, the outside rail of a curve is higher than the inside rail. This is to help cornering, to ensure even wear of the rails and to assist passenger comfort.

Deficiency is what the passenger actually feels; the bumps and jolts the train makes due to the track. An equation can be used to calculate how much cant can be used on a curve, and also indicates the deficiency.
     

    Where:

  • E = Cant
  • D = Deficiency
  • v = Line speed
  • r = Curve radius

So, for example, if the radius was to be 4000 m and the running line speed was 75 mph, the calculation would be:

E + D = 16.62

As the TDM states that the maximum cant to deficiency ratio allowed is 73:27.

So therefore:

The cant = 73% of 16.62 = 12.13 mm

which leaves deficiency to be 4.49 mm.

The equation used for cant and deficiency calculations shows the relationship that with decreasing radius, and constant speed, the required cant becomes greater. Likewise, for increasing speed and constant curve radius.

All rails found in plain line have an incline of 1:20. This is to ensure that the forces acting on the rail are perpendicular between the wheel and the rail. To understand this, it is best to look at the basics of train wheels.

Railway wheels sit on the rails without guidance, except for the shape of the tyre in relation to the railhead. Contrary to popular belief, the flanges should not touch the rails. Flanges are only a last resort to prevent the wheels becoming derailed - a safety feature. The wheel tyre is coned as seen in Fig 69. The degree of coning is set by the railway company and it varies from place to place. In the UK the angle is set at 1:20. In France, it is set at 1:40. The angle can wear to as little as 1:1.25 before the wheel is re-profiled.
Since the wheels of trains are designed at a 1:20 angle, as mentioned in the above paragraph, track is designed at a 1:20 angle as well. There are two ways of achieving this:

Angled sleepers

Fig 70 shows exactly what is meant by angled sleepers. The angle being created by the sleeper and not the rail.

Angled base plates

If the sleeper cannot be manufactured with an angle in it, for example it is a wooden sleeper, the baseplates on which the rail sits can be angled to a 1:20 incline. Fig 71 shows a standard baseplate and the angle can clearly be seen sloping downward to the right.

If the line speed is mostly one value, equilibrium cant can be designed into the rail. This is were a passenger would not be aware that they would be travelling around a corner. The explanation for this is that the passenger would be level, relative to the train, but not to the ground. The same would apply to a cup of water. It would not spill as it would be level, in relation to the train.

On curved track, the outer wheel has a greater distance to travel than the inner wheel. To compensate for this, the wheels moves sideways in relation to the track, so that the larger tyre radius on the inner edge of the wheel is used on the outer rail of the curve, as shown in Fig 72.

However, it is not always ideal to have equilibrium cant on corners. This may be if there are other locomotives running on the same line. If a freight train was to go around the rail at a slower speed than the passenger train, more force would be exerted onto the lower rail. This would cause more wear of the rails and would also cause a loud squealing noise from the wheels. This is not ideal, especially if it is near a built-up or residential area. The amount of complaints from people living nearby would be phenomenal.

The reason for this squealing is that the inner wheel uses the outer edge of its tyre to reduce the travelled distance during the passage round the curve. The flange of the outer wheel will only touch the rail if the movement of the train round the curved rail is not in exact symmetry with the geometry of the track. This can occur due to incorrect speed or poor mechanical condition of the track or train.

Twist rail

A length of rail that joins a 1:20 rail to vertical rail. This is manufactured to have a constant changing incline throughout its length, hence the term twist. It is 'twisted' on the longitudinal plane.

Many years ago, all S&C was of a 1:20 gradient. The standard was then changed to specify that all switches and crossings should have rail of no gradient, i.e. vertical. This introduced the need for twist rails and other various items. Recently, Railtrack have specified that all S&C should now be of a 1:20 incline. What is the reasoning behind these decisions? Why do Railtrack keep changing standards and specifications? I feel that it would be best for the railways to be uniform throughout. Instead of having one rail here and one rail there, we should have one standard type. If a new specification is decided, it takes decades for it to be fully implemented across the country. I feel that we should decide now upon what the standards are going to be, with the foresight of keeping them for at least the next 40 or 50 years.

Rail lubrication

Rail greasing is used on the railway infrastructure to ease the passage of wheels on curves. The way in which the curves are lubricated is by a cylinder located at the start of the curve for one directional running, or at each end for bi-directional running. The wheel of the train runs over a grease nipple located on the track and the grease spreads onto the wheel. The grease is then spread along the length of the curve by the train. The reason for this is to ensure the rail lasts for as long as possible. It is important to ensure that the amount of lubricant applied is exactly right. Too much will cause the wheel to become contaminated and will lead to skidding and flat spots.

There will always be some slippage between the wheel and rail on curves but this will be minimised if the track and wheel are both constructed and maintained to the correct standards.


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